Differential Pressure Transmitter
- Home
- Differential Pressure Transmitter
Differential Pressure Transmitter
Key Features
High Accuracy
• Typical accuracy: ±0.25% to ±0.5% of span
• Suitable for critical industrial measurements
• Suitable for critical industrial measurements
Wide Measurement Range
• Measures very low to very high differential pressures
• Applicable for flow, level, and pressure applications
• Applicable for flow, level, and pressure applications
Multi-Variable Capability
• Measures differential pressure, static pressure, and temperature (advanced models)
Digital Communication Protocols
• Supports HART, Modbus, Profibus, Foundation Fieldbus
• Enables remote configuration and diagnostics
• Enables remote configuration and diagnostics
High Stability & Reliability
• Long-term drift ≤ ±0.1% per year
• Ensures consistent long-term performance
• Ensures consistent long-term performance
Rugged Industrial Design
• Robust construction (SS316, aluminum housing)
• IP65 / IP67 or higher protection for harsh environments
• IP65 / IP67 or higher protection for harsh environments
Temperature Compensation
• Built-in compensation reduces temperature-related errors
Flexible Output Signal
• Standard 4–20 mA analog output
• Digital output available in smart transmitters
• Digital output available in smart transmitters
Explosion-Proof Options
• Suitable for hazardous areas
• ATEX and IECEx certified models available
• ATEX and IECEx certified models available
Easy Calibration & Maintenance
• Zero and span adjustment available
• Supports local display and handheld communicator
• Supports local display and handheld communicator
Low Power Consumption
• Suitable for remote and field installations
• Energy-efficient operation
• Energy-efficient operation
Versatile Mounting Options
• Pipe, wall, or manifold mounting options
• Flexible installation in different systems
• Flexible installation in different systems
Working Principle
The transmitter has two pressure ports:
o High Pressure (HP) side
o Low Pressure (LP) side
- The measured differential pressure is:
ΔP=Phigh−Plow\Delta P = P_{high} – P_{low}ΔP=Phigh−Plow
Step-by-Step Working
1. Pressure Application - Process pressure is applied to both sides:
o HP side → higher pressure
o LP side → lower pressure
2. Sensing Element (Diaphragm) - Inside the transmitter, a flexible diaphragm (usually stainless steel) separates the two pressures
- The diaphragm deflects based on the pressure difference
More pressure difference = more diaphragm movement
3. Conversion to Electrical Signal
Different sensing technologies convert this movement into an electrical signal:
a) Capacitive Type - Diaphragm movement changes capacitance
- Capacitance change ∝ pressure difference
b) Piezoresistive (Strain Gauge) - Strain changes resistance of sensor elements
- Resistance change converted into voltage
c) Resonant / Silicon Sensor - Frequency change in sensor due to pressure
4. Signal Processing - The raw signal is very small
- Internal electronics:
o Amplify signal
o Apply temperature compensation
o Linearize output
5. Output Signal - Final output is:
o 4 mA → Minimum DP
o 20 mA → Maximum DP - Can also provide digital output (HART, Modbus, etc.)
Flow Measurement Principle (Important Use Case)
When used with flow elements (like orifice plate):
Q∝ΔPQ \propto \sqrt{\Delta P}Q∝ΔP - Flow rate (Q) is proportional to the square root of differential pressure
- Higher flow → higher pressure difference
Example Applications
Flow Measurement - Across orifice plate / venturi / flow nozzle
Level Measurement - In closed tanks:
o Bottom pressure = liquid head
o Top pressure = vapor pressure
o DP gives actual level
Filter Monitoring - Measures pressure drop across filters
- High DP = clogged filter
Industrial Applications
Flow Measurement
• Uses primary elements: Orifice plate, Venturi tube, Flow nozzle
• Measures pressure drop to calculate flow rate
• Common in oil & gas pipelines, steam systems, and water distribution
• Measures pressure drop to calculate flow rate
• Common in oil & gas pipelines, steam systems, and water distribution
Level Measurement (Closed Tanks)
• Measures level in pressurized vessels
• Uses pressure difference between tank bottom and vapor space
• Applied in boilers, chemical storage tanks, and fuel tanks
• Uses pressure difference between tank bottom and vapor space
• Applied in boilers, chemical storage tanks, and fuel tanks
Filter Monitoring
• Measures pressure drop across filters
• High differential pressure indicates clogging
• Used in water treatment, HVAC, and oil filtration systems
• High differential pressure indicates clogging
• Used in water treatment, HVAC, and oil filtration systems
Pressure Drop Monitoring
• Monitors pressure difference across equipment
• Detects blockages, leakages, and efficiency loss
• Used in heat exchangers, pumps, and pipelines
• Detects blockages, leakages, and efficiency loss
• Used in heat exchangers, pumps, and pipelines
Boiler Drum Level Measurement
• Critical application in power plants
• Maintains safe boiler water level
• Prevents dry run and overfilling
• Maintains safe boiler water level
• Prevents dry run and overfilling
HVAC Systems
• Air flow measurement and duct pressure monitoring
• Cleanroom pressure control
• Ensures proper ventilation and air balance
• Cleanroom pressure control
• Ensures proper ventilation and air balance
Leak Detection
• Detects abnormal pressure differences in pipelines
• Used in oil & gas and chemical plants
• Helps prevent system losses
• Used in oil & gas and chemical plants
• Helps prevent system losses
Pump & Compressor Monitoring
• Measures suction and discharge pressure
• Helps in performance analysis and fault detection
• Helps in performance analysis and fault detection
Density & Interface Measurement
• Measures difference between two fluids
• Used in oil-water separation and chemical reactors
• Used in oil-water separation and chemical reactors
Technical Specifications
| Category | Parameter / Specification |
|---|---|
| General | |
| Measured Variable | Differential Pressure (DP) |
| Applications | Flow, Level, Pressure, Density |
| Output Signal | 4–20 mA (2-wire), Digital (HART / Modbus / Fieldbus) |
| Power & Display | |
| Power Supply | 12 V DC |
| Display | LCD / Digital Display (optional) |
| Response Time | ≤ 1 second (adjustable) |
| Damping | 0–60 seconds selectable |
| Measurement Range | |
| DP Range | 0–100 Pa to 0–10 MPa (model dependent) |
| Static Pressure Range | Up to 40 MPa |
| Overpressure Limit | 1.5 to 2 times maximum pressure |
| Turndown Ratio | Up to 100:1 |
| Performance | |
| Accuracy | ±0.075% to ±0.25% of span |
| Stability | ±0.1% of URL per year |
| Repeatability | ±0.05% of span |
| Hysteresis | ±0.05% of span |
| Temperature | |
| Operating Temperature | -40°C to +85°C |
| Process Temperature | -40°C to +120°C (higher with remote seal) |
| Compensation Temperature | -10°C to +70°C |
| Mechanical | |
| Wetted Parts Material | SS316 / Hastelloy C |
| Housing Material | Aluminum / SS |
| Process Connection | 1/4" NPT, 1/2" NPT, Flanged |
| Mounting | Pipe / Wall / Manifold Mount |
| Protection | |
| Ingress Protection (IP) | IP65 / IP67 / IP68 |
| Explosion Protection | ATEX / IECEx / Flameproof / Intrinsically Safe |
| Electrical | |
| Signal Output | 4–20 mA / 0–5 V / RS485 |
| Communication Protocol | HART, Modbus, Profibus, Foundation Fieldbus |
| Load Resistance | 0–600 Ω (typical) |
| Calibration & Installation | |
| Zero Adjustment | Yes |
| Span Adjustment | Yes |
| Calibration Method | Digital / Manual |
| Orientation Effect | Minimal / Compensated |
| Vibration Resistance | As per IEC standards |
| Optional Features | |
| Remote Seal | Available |
| Smart Diagnostics | Yes |
| Data Logging | Available in advanced models |