Vortex Flow Meter

Vortex Flow Meter

PARAMETER TYPICAL VALUE
Accuracy ±1.0% (Liquid), ±1.5% (Gas/Steam)
Repeatability ±0.2%
Turndown Ratio 10:1 to 20:1
Response Time ≤ 1 sec
Process Temperature -40°C to +350°C
Output Signal 4–20 mA, Pulse, Frequency
Communication HART / Modbus (RS485)

Key Features

No Moving Parts
Ensures minimal wear and tear, resulting in low maintenance and long service life.
High Accuracy & Stability
Provides reliable measurement with excellent repeatability and long-term stability.
Wide Measurement Range
Supports a high turndown ratio (up to 20:1) for various flow conditions.
Multi-Fluid Capability
Suitable for liquids, gases, and steam, making it highly versatile.
Unaffected by Fluid Properties
Performance is largely independent of density, pressure, and temperature variations.
High Temperature & Pressure Resistance
Operates efficiently in extreme industrial environments.
Digital Output & Communication
Supports 4–20 mA, Pulse, HART, and Modbus for easy system integration.
Robust Construction
Made with stainless steel body (SS304/SS316) for durability and corrosion resistance.
Low Pressure Drop
Optimized design ensures minimal energy loss in the pipeline.
Easy Installation & Commissioning
Available in flanged, wafer, and insertion types.
Optional Compensation
Supports temperature and pressure compensation for accurate mass flow measurement.

Working Principle

The vortex flow meter works on the Von Kármán vortex street, where a bluff body placed in the flow path generates vortices. The frequency of vortex shedding (f) is directly proportional to the fluid velocity (V):

  • f = St × V / d
    Where:
  • f = vortex frequency
  • St = Strouhal number (constant)
  • V = fluid velocity
  • d = width of bluff body

Industrial Applications

Vortex flow meters are widely used in industries where reliable flow measurement of steam, gas, and clean liquids is required.

1. Power Plants
• Steam flow measurement in boilers and turbines
• Feed water and condensate monitoring
• Energy efficiency and heat balance calculations
2. Oil & Gas Industry
• Measurement of natural gas and compressed air
• Steam injection systems
• Refinery process flow monitoring
3. Chemical & Petrochemical Industry
• Flow measurement of process gases and liquids
• Utility lines (steam, nitrogen, air)
• Reactor feed and output monitoring
4. Food & Beverage Industry
• Steam flow in sterilization and cooking processes
• Clean liquid measurement (water, beverages)
• Utility monitoring for energy optimization
5. Pharmaceutical Industry
• Steam used in sterilization (SIP/CIP systems)
• Process gas monitoring
• Clean and hygienic flow applications
6. Water & Wastewater Treatment
• Flow measurement of treated water and chemicals
• Aeration systems (air flow monitoring)
• Pumping and distribution systems
7. HVAC & Building Services
• Chilled water and hot water flow measurement
• Steam and air flow in heating systems
• Energy management systems (EMS)
8. Pulp & Paper Industry
• Steam flow for drying processes
• Chemical flow monitoring
• Utility management
9. Textile Industry
• Steam usage in dyeing and drying processes
• Compressed air monitoring
10. General Industrial Utilities
• Compressed air systems
• Boiler efficiency monitoring
• Energy consumption tracking

Technical Specifications

PARAMETER DETAILS
Measured Medium Liquid, Gas, Steam
Medium Temp. (-)40 ~ +250℃; (-)40 ~ +350℃ (High Temperature Type)
Pressure Flange: DIN PN10/PN16/PN25/PN40, ANSI 150#/300%
Wafer: 4.0 MPa
Thread: 1.6 MPa
Tri-clamp: 1.6 MPa
Insertion: 1.6 MPa
Accuracy ±1.0% (Flange/Wafer/Thread/Tri-clamp)
±1.5% (Insertion Type)
Flow Range Liquid: 0.4–7.0 m/s
Gas: 4.0–60.0 m/s
Steam: 5.0–70.0 m/s
Specifications DN15–DN300 (Flange/Wafer Type)
DN80–DN2000 (Insertion Type)
DN15–DN100 (Thread/Sanitary Type)
Body Material SS304 (Standard), SS316 (Optional)
Reynolds Number 2 × 10⁴ ~ 7 × 10⁶
Resistance Coefficient Cd ≤ 2.6
Vibration Acceleration Allowed ≤ 0.2g
Protection Grade IIG Exia IICT5 Ga
Ambient Temperature (-)40℃ ~ 65℃ (Non Ex-proof)
20℃ ~ 55℃ (Ex-proof)
Relative Humidity ≤ 85%
Pressure (Atmospheric) 86–106 kPa
Power Supply DC 12–30V or 3.6V Lithium Battery
Signal Output 4–20mA, Pulse
2-wire (HART), 4-wire (RS485)
Communication RS485 Modbus or HART

Flow Range

Selection Of Caliber Of Vortex Flowmeter

Vortex flow sensor operating flow range table

Caliber (mm) Liquid Gas
Range (m³/h) Output Frequency (Hz) Small Signal Measurement Range (m³/h) Output Frequency (Hz) Small Signal
150.4~440~400153.0~12280~1200100
200.8~833~330106~30230~110080
251.2~1225~25089~55200~120070
322.0~2020~200612~120120~120060
403.0~3015~150620~200100~100050
505.0~5013~130530~30080~80040
658.0~809.7~97450~50060~60030
8012~1207.7~77380~80050~50025
10020~2006.7~672120~120040~40020
12530~3005.0~502200~200035~35020
15040~4003.8~381300~300030~30015
20075~7503.0~301500~500020~20010
250110~11002.3~231800~800016~1605
300160~16002.0~2011100~1100013~1305
(300)160~15005.5~8721560~1560085~88045
(400)180~30005.6~8722700~2700085~88045
(500)300~45005.6~8824300~4300085~88045
(600)450~65005.7~8926100~6100085~88045
(800)750~100005.7~88211000~11000085~88045
(1000)1200~170005.8~88217000~17000085~88045

Model Selection Table

The Selection Table Of S S Flow Vortex Flowmeter.

Instrument Type S S Flow Vortex Flowmeter
Nominal Diameter (mm) 015DN15 125DN125 601DN600 202DN2000
020DN20 151DN150 701DN700
025DN25 201DN200 801DN800
032DN32 251DN250 901DN900
040DN40 301DN300 102DN1000
050DN50 351DN350 122DN1200
065DN65 401DN400 142DN1400
080DN80 451DN450 162DN1600
101DN100 501DN500 182DN1800
Structure Type FSplit Type YIntegral Type
Connection Mode 1Flange connection
2Clamping flange connection
3Insert type
4Thread connection
5Clamp connection
Measurable Medium LLiquids
GGases
SSaturated steam
OSuperheated steam
Medium Rating Pressure (MPa) 16 Example: 1.6MPa represented as 16
Medium Maximum Temperature L150°C
M250°C
H350°C
T400°C
Power Supply 112~28VDC
23.6V Lithium Battery (Live LCD display)
385~265VAC (Remote display)
Output Signal FNo display of pulse output
DCurrent output with display
HRS232/RS485/HART
Function Type PWith pressure compensation
TWith temperature compensation
PTWith pressure & temperature compensation
Explosion-proof ANo explosion proof
BExplosion-proof
GFlameproof

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